Normandy Stool

Metropolia University of Applied Sciences

The inception of the Normandy Stool was rooted in a strategic vision to automate and simplify the manufacturing process, with a key focus on ensuring the seamless and quick assembly of cut pieces. This approach aimed to enhance production efficiency and address the challenges associated with traditional manufacturing methods.

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Summary

The inception of the Normandy Stool was rooted in a strategic vision to automate and simplify the manufacturing process, with a key focus on ensuring the seamless and quick assembly of cut pieces. This approach aimed to enhance production efficiency and address the challenges associated with traditional manufacturing methods.

The design concept of the Normandy Stool revolves around the utilization of recycled materials, specifically cut from sheet materials such as plywood or pressed plastic. The objective was to streamline the manufacturing process, allowing for easy and efficient assembly of the stool. The strategic consideration of automation became a driving force in achieving a sustainable and practical design solution.

The Normandy Stool project successfully navigated the complexities of automating the manufacturing process, culminating in a stool design that prioritizes efficiency and sustainability. Through meticulous sketching, 3D-modeling, and strategic material choices, the project demonstrates a commitment to innovative solutions within the realm of product design.

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Design Concept

The design concept of the Normandy Stool revolves around the utilization of recycled materials, specifically cut from sheet materials such as plywood or pressed plastic. The objective was to streamline the manufacturing process, allowing for easy and efficient assembly of the stool. The strategic consideration of automation became a driving force in achieving a sustainable and practical design solution.

The sketching phase presented a significant challenge of balancing complexity within a limited time frame to construct a prototype. During this crucial stage, careful consideration of design intricacies took precedence, ensuring alignment with the project deadline. The emphasis on a well-thought-out design laid the foundation for subsequent phases.

Creating Cutting Paths with Illustrator

When suitable form was found, drawing paths for laser cutter proved straightforward process, yet determining the cutter measurements presented a challenge. The initial 1:2 scale had slight deviations from attachment points, leading to adjustments for a precise 1:1 version.

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Preparations and 3D-Modeling with Rhinoceros

To translate the conceptualized design into a tangible form, the acquisition of Rhino 3D skills became imperative. This choice was driven by the need for precise measurements and a more comprehensive design process.

Transitioning from Illustrator, Rhino 3D provided essential 3D references, especially when dealing with components joined at a 60-degree angle. The process involved drawing paths for laser cutting, with adjustments made for a precise 1:1 scale version after initial deviations at the 1:2 scale.

Manufacturing and Assembly

Strategic decisions were made during the manufacturing phase, with foamcore selected for its abundant availability, ease of manipulation, and optimal thickness. This material facilitated a smooth prototyping process, allowing for precise hole sizing to ensure compatibility.

While the approach worked well for foam core material, recognition of material variability and cutter effects indicated a readiness to iterate for different scenarios.

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Rendering Marketing Material with V-Ray

The poster serves as a comprehensive visual representation, showcasing diverse material combinations and illustrating the stool's adaptability. The intentional juxtaposition of futuristic aesthetics with the inviting warmth of a wood finish emphasizes nuanced design elements, contributing to a visually compelling presentation.

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